Manufacturing VMS Case Study: How Conexis VMS Reduced Misclassification and Co-Employment Risk

How a North American Manufacturer reduced contractor misclassification risk and eliminated multi-million dollar co-employment exposure with Conexis VMS.

Conexis VMS case study cover, manufacturer misclassification risk

About The "North American Manufacturer"

A North American manufacturer operating across more than 300 locations and relying on a blended workforce of contractors and self-sourced workers, faced significant misclassification risk across its contingent workforce.

An internal audit revealed gaps in worker classification that significantly increased compliance risk and exposed the organization to regulatory and legal consequences.

After the failed audit, the company selected Conexis VMS to centralize its extended workforce and embed classification controls directly into daily operations.

Industry: Manufacturing

Location: North America

Sites: 300+

Worker Types: Independent contractors, self-sourced workers, warehouse and distribution staff

The Challenge

The primary concerns included:

INCONSISTENT WORKER CLASSIFICATION

Contractors evaluated without standardized criteria, creating misclassification risk across the organization

CONTRACTORS EXCEEDING TENURE LIMITS

Long-tenured temporary workers with no automated tracking, increasing misclassification exposure

LACK OF VISIBILITY AND CONTROL

No single system of record for non-employee workers, leaving leadership without real-time insight into workforce composition

REACTIVE, MANUAL COMPLIANCE REPORTING

HR and Legal teams unable to proactively identify classification issues, relying on audit-driven rather than continuous oversight

INEFFICIENT CONTRACTOR SPEND

Redundant contractor roles across multiple locations and missed opportunities to convert appropriate long-term contractor roles into full-time positions

warehouse workers packing boxes

The Solution

After a failed internal audit, the company selected Conexis VMS to centralize its extended workforce and embed worker classification controls directly into daily operations.

Conexis VMS offered advanced functionality designed for manufacturing and light industrial companies, providing the automation and control necessary to improve contingent workforce compliance while reducing contingent workforce misclassification and co-employment risk, including:

INTEGRATED WORKER CLASSIFICATION CONTROLS

  • Structured classification assessments embedded into the engagement process
  • Documentation supporting independent contractor compliance and classification determinations
  • Consistent worker classification criteria applied enterprise-wide

SINGLE SYSTEM OF RECORD FOR ALL WORKERS

  • Centralized onboarding of all non-employee workers
  • Consistent documentation across every location
  • A defensible audit trail for every worker engagement

TENURE POLICY TRACKING AND ALERTING

  • Continuous monitoring of worker tenure against company-defined limits
  • Automated alerts to HR and leadership on classification exceptions
  • Proactive risk identification in place of manual audits

ROLE VISIBILITY AND WORKFORCE OPTIMIZATION

  • Standardized job descriptions and role data across locations
  • Identification of contractor roles suitable for conversion to full-time employment
  • Consolidation of similar work across the organization

EXECUTIVE REPORTING AND GOVERNANCE

  • Automated leadership reporting and alerts for classification exceptions
  • Tenure and classification exception tracking
  • Continuous, rather than reactive, compliance oversight

The Results

Conexis VMS was implemented in under 8 weeks, with no fees for implementation, set-up, or training.

The results transformed the company’s contingent workforce risk strategy. Conexis VMS centralized all suppliers and workers into a single system, delivering immediate and measurable business impact.

REDUCED MISCLASSIFICATION RISK

  • Consistent, documented classification decisions for every worker
  • Multi-million-dollar co-employment exposure eliminated
  • Continuous compliance monitoring across the enterprise

CONTRACTOR SPEND REDUCTION

  • 11% reduction in contractor spend through role consolidation and optimization
  • Improved alignment between work type and worker classification
  • Increased conversion of appropriate roles to full-time employment

STRONGER GOVERNANCE AND AUDIT READINESS

  • Centralized system of record for all non-employees
  • Automated policy enforcement in place of manual review
  • Improved confidence heading into future audits

ONGOING EXECUTIVE VISIBILITY

  • Real-time insight into extended workforce risk
  • Automated alerts in place of manual audits
  • Data-driven workforce planning and decision-making

The internal audit was a wake-up call. We knew we needed a better way to manage contingent workforce risk across our extended workforce, but we also needed a solution that could scale and support the business. Conexis VMS gave us complete visibility, embedded compliance into our processes, and allowed us to proactively manage misclassification risk rather than reacting after the fact. The financial impact and risk reduction exceeded our expectations.

SVP Human Resources, North American Manufacturer

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CONEXIS VMS CASE STUDY_COVER_MANUF RISK_072026

Discover how a North American Manufacturer reduced contractor misclassification risk and eliminated multi-million dollar co-employment exposure with Conexis VMS.

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CONEXIS VMS CASE STUDY_COVER_MANUF RISK_072026

Discover additional insights from our Co-Founder on how we helped our client reduce misclassification risk.

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Discover the Power of Conexis VMS

Conexis VMS is an award-winning Vendor Management System built for organizations that want the power of enterprise software without the complexity or cost. Built on the most modern tech-stack, Conexis VMS delivers the expertise, reliability and security of enterprise systems, while offering the flexibility, user-friendliness and tailored, personal service you require.

Conexis VMS For Manufacturing and Light Industrial

With the easiest-to-use Vendor Management System on the market, users at your manufacturing organization will be happy to use Conexis VMS, resulting in higher VMS adoption levels.

Higher user adoption helps organizations realize greater value from their Vendor Management System.

Add to that our unique manufacturing functionality and Open API that makes integrations seamless, and Conexis VMS is the perfect fit for businesses that want to automate the procure-to-pay process of their manufacturing extended workforce.

Learn more about Conexis VMS for Manufacturing 

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Looking to reduce contingent workforce risk and improve compliance across your organization? Speak with one of our contingent workforce specialists to see how Conexis VMS can help.

Visit us at www.conexisvmssoftware.com